Introduction
In the case of high-temperature insulation, not all materials will tolerate extreme temperatures. Industries need efficient, long-lasting, and effective insulation solutions to ensure safe and energy-saving operations. That’s where
Shree Cera Ceramic Fiber Blankets, supplied by BM Enterprises, come into play.
What is a Ceramic Fiber Blanket?
Ceramic fiber blanket is a lightweight, fire-resistant insulation material made of bulk fibers. It differs from traditional refractory materials by offering flexibility, superior heat resistance, and easy installation, making it a popular choice in modern industry.
About Shree Cera Ceramic Fiber Blanket
BM Enterprises offers
Shree Cera Ceramic Fiber Blankets, made in India using the latest spinning process. The blanket is completely inorganic, free of binding agents, and maintains its fibrous structure in both neutral and oxidizing environments.
Key General Characteristics
- Double-needled blanket for added strength
- Low thermal conductivity minimizes energy loss
- High tensile strength for prolonged use
- Stable in chemical environments
- Resistant to thermal shock
- Lightweight relative to other refractory materials
- Flexible and easy to cut and fit
- Sound absorption characteristics
Technical Specifications
- Classification Temperature: 1260°C (RT), 1425°C (HTZ)
- Fiber Diameter: 2.6 – 3.5 Micron
- Linear Shrinkage: ≤ 2.5% at 1100°C, ≤ 3.0% at 1200°C
- Thermal Conductivity: 0.15 W/mk at 600°C (128 kg/m³)
- Tensile Strength: ≥ 60 KPa (25 mm thick, 128 kg/m³)
- Density Options: 64, 96, 128, 160 kg/m³
Available Sizes and Grades
- RT-1260°C (2300°F) grade
- HTZ-1425°C (2600°F) grade
- Available sizes:
- 13 x 610 x 7300 mm
- 25 x 610 x 7300 mm
- 50 x 610 x 3650 mm
Chemical Composition
- Alumina (Al2O3): 45–48%
- Silica (SiO2): 52–55%
- Zirconia (ZrO2): 14–18% (HTZ grade)
- Others: Traces
Unique Advantages Over Other Materials
Compared to conventional refractory bricks and cement, ceramic fiber blankets are:
- Much lighter
- More flexible
- Better at heat and sound insulation
- Easier to install and replace
Applications in Industrial Settings
- Furnace, kiln, and oven insulation
- Back and wall lining material
- Furnace door and roof heat insulation seals
- High-temperature pipe insulation
- Annealing and heat-treating furnaces
Applications in Commercial Settings
- Pipe covering for commercial dryers
- Hot face repairs
- Reusable turbine covers
- Veneer insulation over existing refractory
Durability and Performance
With tensile strength high and shrinkage low, such blankets endure for a longer period under harsh conditions. The resistant quality towards thermal shock makes them dependable for constant industrial applications.
Ease of Handling and Installation
These blankets are light in weight, flexible, and can be easily cut down, lessening the installation time and labor costs.
Why Choose BM Enterprises for Ceramic Blankets?
BM Enterprises is a reliable manufacturer and supplier of refractory products in India. Boasting a well-established reputation for delivering quality, reliability, and
economical solutions, BM Enterprises ensures that industries receive optimum performance materials.
Comparison with Traditional Insulation Materials
- Weight: Significantly lighter compared to refractory bricks
- Fire Resistance: Resists up to 1425°C
- Cost-Effectiveness: Less material required due to outstanding insulation qualities.
Conclusion
BM Enterprises’ Shree Cera Ceramic Fiber Blanket is an excellent choice for industries seeking high-performance, durable, and cost-effective insulation. Its unique combination of thermal resistance, flexibility, and easy handling makes it a superior alternative to traditional insulation methods.
FAQs on Ceramic Fiber Blankets
Q1. What makes Shree Cera Ceramic Fiber Blanket different from other insulation materials?
Ans: It combines
lightweight design, high-temperature resistance, and flexibility, unlike traditional refractory bricks or cement.
Q2. Can ceramic fiber blankets be reused?
Ans:Yes, they can be reused, especially in applications like turbine covers and hot face repairs.
Q3. What temperature can the blanket withstand?
Ans: Depending on the grade, it can handle up to
1260°C (RT) or
1425°C (HTZ).
Q4. Is it safe for use in chemical environments?
Ans: Yes, it has
excellent chemical stability, making it resistant to most environments.
Q5. Where can I buy Shree Cera Ceramic Fiber Blankets?
Ans: You can purchase them from
BM Enterprises, a trusted supplier across India.
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